Polyethylene Foam Sheet Extruder

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Polyethylene Foam Sheet Extruder

Polyethylene Foam Sheet Extruder

Polyethylene Foam Sheet Extruder

Brief Introduction:

EPE Foam Sheet Production Line is a single stage extruding and foaming equipment with large L/D. It takes polyethylene resin with low density as raw material. This production line is the most ideal physical PE forming unit in the world. It has continuous stable performance with high yield, wide range of foaming ratio, high automation and reliability.

Production process:

Polyethylene raw material and talc powder come into the extruder hopper through the automatic feeding machine, nucleating agent and other auxiliary materials come into the extruder feeding section through automatic powder feeder – Feeding – Plasticization- Compression – Through high pressure metering pump injection of anti shrinking agent injection butane mixed – Cooling – Mixing –Extruding through machine head – Cold Setting- flattening – Pulling-Rewinding-Packing-Storage.

Technical Parameters:

Model Unit LD-EPE90 LD-EPE105 LD-EPE120 LD-EPE135 LD-EPE150 LD-EPE170 LD-EPE200
Screw diameter L/D Ф90/55:1 Ф105/55:1 Ф120/55:1 Ф135/55:1 Ф150/55:1 Ф170/55:1 Ф200/55:1
Screw speed r/min 5-45 5-45 5-45 5-45 5-45 5-45 5-45
Foam ratio 20-48 20-48 20-48 20-48 20-48 20-48 20-48
Width of product mm 1000-1400 1000-1800 1000-2000 1000-2000 1000-2000 1000-2000 1000-2000
Thickness of product mm 0.3-4.5 0.3-6.5 0.8-8 1-10 1-12 1-16 3-20
Cooling method Water cooling
Capacity kg/h 700-100 80-120 120-200 200-300 260-400 400-500 500-650
Total power kw 110 130 170 200 240 285 350
External size m 22*2.3*2.2 23*2.3*2.2 25*2.3*2.2 28*2.3*2.2 30*2.3*2.2 32*2.3*2.2 38*2.8*3.8
Total weight T 8.5 9 12 13 15 17 20

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EPE Introduction

EPE(Expandable Polyethylene),Is expandable polyethylene, also known as pearl cotton. Non crosslinking obturator structure, which is based on low density polyethylene (LDPE) as the main raw material extrusion polyethylene foam products generated

EPE Feature

It consists of low density polyethylene resin produced by the physical foaming bubbles pose numerous independent. Is the inner protective packaging materials have the world’s most advanced

EPE has high elasticity, the appearance of white. Because it is completely independent of bubble volume, it is lightweight, flexible, and can be bent, to absorb the impact force is dispersed, buffering effect, to overcome the common fragile styrofoam, deformation and recovery of faults

EPE is with insulation, waterproof and dampproof, heat insulation, sound insulation, anti friction, anti-aging, corrosion resistance and other characteristics. The anti-aging ability is strong, has the very good workability, static agent to join the pink EPE raw materials, has antistatic function significantly; and PO film, aluminum film, woven fabrics and other materials together, can also increase the tear strength and anti ultraviolet function

EPE is a kind of environmental protection material can be recycled. Shock proof, insulation, good plasticity and toughness, recycling, impact strength and many other advantages, also has the very good chemical resistance. Is the ideal substitute of traditional packing materials.

EPE has been widely used in the packaging of products, such as computer, electrical appliances, high-grade furniture, leather goods, handbags, shoes etc.. Especially high-grade crafts packaging, EPE and other high-end decorative cloth, cloth binding, has the luxurious style, and does not lose its good anti impact protection effect, but also the future development trend of high-end packaging.

EPE(Expandable Polyethylene), another name is pearl cotton。

Features:

low density, good flexibility, high recovery rate; shock performance than polystyrene plastics; with independent bubble structure, surface water absorption rate is low; the anti penetration performance is good; acid, alkali, salt, oil and other organic solvents, excellent aging resistance; not flow at high temperature, low temperature not brittle. B. application: the field of high-grade furniture, household appliances, instrumentation, process gifts, wooden products, glass ceramics, building waterproof, carpet, sound insulation sandwich, travel bags, precision parts, various pipe insulation etc..

The properties of the material:

Density : G/cm3 0.03

Bubble hole structure: Non crosslinked sealing

Tensile strength: KG/CM2 3.40

Tearing strength: KG/CM2 2.60

Ductility: 125 %

Water absorption: MG/CM2 0.01

Shrinkage:(70-C) % 0.75

Heat conduction: KCAL/M.H.C 0.02

Using Temperature:  -60℃– +80℃

Plasticity: Nice

Shearing Strength: KG/CM 1.8-3

Surface resistance: NO

 

EPE Application range

EPE is widely used in electronic and electrical appliances, instrumentation, computer, acoustics, medical equipment, industrial chassis, lighting, handicrafts, glass, ceramics, home appliances, spraying, furniture, wine and gift packaging, hardware, toys, shoes, and inner packaging, daily necessities such as many kinds of packaging products. Adding antistatic agent and flame retardant, the more their outstanding performance.

EPE pearl cotton has been widely used for the elastic lining bags, protective pad aquaculture noise, insulation materials, insulation materials, agricultural industrial production of floating equipment, sporting goods, water rescue equipment operation, family, hotel floor decoration, liner and so on. The tubes are widely used in air conditioning, baby stroller, toys for children

EPE various adhesive products and the fabric is good in various vehicles and indoor decoration materials. Composite products EPE and aluminum or aluminum film has excellent anti UV and IR, are some chemical equipment cold storage and camping equipment auto shading substitute.

EPE (Electronic Product Engineering) is an electronic product engineering in the electronics industry, new occupation is responsible for new product.

 

EPE Market prospect

Because of its special advantages, not only pollute the environment, and can be repeated recycling, so EPE foam material is a new material, never recession. Along with the continuous development of application time and product, EPE foam material in packaging and filling materials more widely used.

Because EPE foam material is a kind of environmentally friendly packaging, new type of filling materials. Superior characteristics, more and more people know, so its use will continue to expand and innovation. Especially in the packaging and other industrial materials, it is better than the traditional materials with better performance, lower cost, higher quality, beautiful appearance, better effect. In addition it in agricultural and sideline products packaging material is obviously more vast world. At the same time, EPE foam sheet can also be used for deep processing, only need to prepare pearl cotton coating machine, laminating machine, on the surface of EPE sheet in HDPE film, aluminum foil, plastic coated paper, coated cloth, the EPE plate coated, not only improve the mechanical strength, but also can improve some kinds of the performance and report printing various patterns, text, expand product publicity. And the sheet combined can be widely applied to the box lining, lining pad material, heat insulation, moisture-proof tent life jackets and so on, economic benefits with the double growth.

In addition, EPS (expanded polystyrene) packaging products after use can not be recycled, cause white pollution, is the international disable. From 1998,  in Europe and the United States prohibited any products imported EPS packaging, China Disabled EPS snack box by railway department in 1999, so EPE pearl cotton packing product will completely replace EPS packaging materials, will soon occupy the packaging market, and may substitute for paper, corrugated board boxes and other packaging materials, and the appearance is better than any packaging material is beautiful.

Our Polyethylene Foam Sheet Extruder can help our customer to make high quality of foam plastic product with stable and high efficiency.

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